The function of the spring shock assembly in a modern race car
is to keep the tire in smooth contact with the road. Even a small
amount of weight transferred from a tire already on the edge of
adhesion will cause a driver to loose control.
Everything in racing is
a compromise, and every compromise has to be reasoned out.
-- Carroll Smith |
With good spring, shock and tire set up track irregularities will
be absorbed so that a steady vertical force on the tire is maintained
over a variety of road surfaces and loading forces.
SPRINGS
Springs determine ride height.
They control the amount of weight transferred, proportionally
front to rear.
They are what keep the tire in contact with the road.
Spring rate is measured in pounds per square inch. It is the force
needed to compress a spring one inch. A 200 pound spring will deflect
one inch if 200 pounds are placed on it, two inches if 400 pounds
are placed on it.
Spring rate is effected by many factors. Determining how much
the suspension will deflect under load entails calculating the entire
suspension geometry picture of the car in roll. The formula is spring
rate = motion ratio squared divided by the wheel rate.
As drivers we need to be able to feel and react to the cars balance
and understand how parts interrelate.
Spring rate combined with ride height should be established first.
Start with as soft a spring as possible to maximize tire contact
with the road surface. The tire should roll over irregularities,
instead of bouncing, without excess pitch motion - too much dive
when braking or squat under acceleration.
Soft springs absorb more energy. They give the driver more time
to react to bump and chassis changes. Bumpy tracks require softer
springs, also use them on slick surfaces and for rain set up. But
too soft a spring allows excessive body roll, and can bind up the
front end causing bottoming out.
Test to determine what works well for your car for a given track
and keep notes. Check during hard braking at the bumpiest corner
of the track. Use stiffer springs for smooth, sticky tracks and
to make car react quicker.
TIRES also act as a spring. How much bump is transferred
to the suspension depends on how much is absorbed by the tire. The
tries spring rate is determined by tire pressure, it construction
and compounding. As the tire heats up it becomes stiffer, transferring
more energy to the spring and suspension. If the spring rate is
too stiff, it will get stiffer.
BUMP RUBBERS act as an auxiliary spring to keep the car
from bottoming on a very bumpy corner, where you do not want to
use a stiffer spring overall. They soften the force when the spring
is fully compressed and the car is scraping the road surface, to
allow the use of a softer spring for better mechanical grip elsewhere.
They also keep the car from bottoming at speed due to aerodynamic
downforce.
Bump rubbers are composed of polyurethane. Their shape and compounding
determine the amount of deflection.
SHOCKS
Shocks control the energy in the spring and the timing
of the release of this energy.
When the spring is compressed the energy of the initial motion
is stored and released back in the opposite direction. The shock
absorbs, or dampens this release of energy. Without them the car
would oscillate uncontrollably. Just take a look at what is driven
on the public highways.
A well-balanced spring-shock system keeps the chassis steady and
in constant contact with the road surface.
Shocks only work when weight is being transferred. They
have no effect in steady state running or cornering when there is
no suspension travel. This is rare.
When the suspension is in transition and the shock is extended
(rebound) or compressed (bump), they effect the car's
handling.
Shocks are attached to the car's suspension so that the damper
shaft moves when the suspension moves, and to the car's chassis.
When the driver responds to the car's movement, the driver is responding
to what the shock is doing.
Compression controls the motion of the unsprung weight. Rebound
controls the motion of the sprung weight.
If the car has too much shock the ride will be harsh and will
not absorb road irregularities. Too much bump and the car slides,
rather than sticks; too much rebound and the wheels will not return
quickly to the road surface and the car may "jack down" over long
corners.
Soft shocks allow the suspension to move fast enough to keep the
tire in contact with the road. But too little shock and the car
floats, oscillates, dives, rolls and feels generally unresponsive.
Jacking down is a situation that occurs when the shock, after
hitting a bump and compressing the spring, does not allow the spring
to return to its neutral position before the next bump.
Repeated bumps will lower the car, there will be a dramatic increase
in roll stiffness and the car will understeer or oversteer depending
which end is effected. Adjust for bump (compression) first.
Bump controls the upward movement of the suspension when hitting
a bump. It should not be used to control downward movements, roll
or bottoming. Bump is set when "side hop" or "walking" in a bumpy
corner is minimal and the ride is not overly harsh. The car should
feel positive on turn in. If bump is too soft the nose will dive
under braking.
Rebound adjustments has the greater effect on the drivers feel
of the car. Rebound controls roll and lean when entering or exiting
a corner and limits how fast the motion occurs. Rear shock
rebound effects corner entry, front shock rebound effects corner
exit.
Set rebound for smooth entry without excessive leaning. The driver
can set the rebound for their preference of oversteer or understeer
in corner entry without effecting corner exit.
Too much rebound will cause initial loss of lateral acceleration
(understeer or oversteer depending which end) and will lead to jacking
down. Shocks will control the timing of this motion.
Shock rates are a measurement of resistance, determined by the
movement of the piston inside the shock body. Stiff shocks slow
down the motion and speed up the rate of transfer. Soft shocks allow
the suspension to respond quickly and slow the rate of transfer.
The total amount (weight) transferred is determined by the spring.
ROLL BARS
Use roll bars (or, more accurately, anti-roll bars) to limit roll
during cornering. Under cornering loads, the car rolls to the outside
and compresses, the inside extends.
When this happens, the roll bar is twisted creating resistance
to roll. Adding stiffness limits the weight transfer. This will
also help keep excessive positive camber from occurring to the front
tires.
Check the linkages and mounts. All rubber should be eliminated
and solidly mounted to provide the most direct acting roll resistance.
Any slop or looseness will cause the car to feel imprecise. On corner
entry the car will roll before the bar restrains the motion and
then the weight will accelerate and catch up to the bar with a thud.
On corner exit there will be a dead spot until the bar catches up
with the car, and then snap.
Remember as the driver you will be responding to the stiffer end
of the car. Set up with front roll resistance stiffer than read
for a solid feel during cornering and corner exit.